Highway Ultra
A one or two piece polymer concrete combined drainage system for
towns and city centres offering simple installation with minimal
disruption.
Style & appearance
| Photographs |
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| Product photograph |
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| Dimensions (mm) |
 |
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| Sump Unit |
Silt Box |
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| One Piece Unit |
Two Piece Unit |
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| Access Top |
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Product data
Trafficking
- City roads
- Town centres
- Urban areas
Features and benefits
- One or two piece system available
- 2 depths dependant on drainage requirements
- Resistant to frost, ageing and road salts
- Minimal disruption during installation compared to other
systems
- Supplied in pallet packs for easy manoeuvrability on site
- Large inlet openings for fast efficient drain off
Product range dimensions
| Product |
length (mm) |
Depth (mm) |
Width (mm) |
Availability |
| Shallow one piece unit |
500 |
320 |
154 |
from stock |
| Deep one piece unit |
500 |
500 |
154 |
from stock |
| Shallow base unit |
500 |
130 |
154 |
from stock |
| Deep base unit |
500 |
310 |
154 |
from stock |
| Standard top |
500 |
190 |
154 |
from stock |
Flow capacities
| Gradient |
Highway Ultra 500 |
Highway Ultra 320 |
| |
Velocity (V m/s) |
Capacity (Q l/s) |
Velocity (V m/s) |
Capacity (Q l/s) |
| 1:1000 |
0.1 |
3 |
0.1 |
1 |
| 1:500 |
0.5 |
15 |
0.4 |
6 |
| 1:400 |
0.5 |
17 |
0.5 |
7 |
| 1:300 |
0.6 |
19 |
0.6 |
8 |
| 1:200 |
0.8 |
24 |
0.7 |
10 |
| 1:100 |
1.1 |
33 |
1 |
14 |
| 1:50 |
1.5 |
48 |
1.4 |
20 |
Accessory units – dimensions
| Accessory |
Length (mm) |
Depth (mm) |
Width (mm) |
Availability |
| 500 mm deep units |
| Left/right dropper unit |
915 |
320-235 |
154 |
from stock |
| Left/right flush dropper |
500 |
235-195 |
154 |
from stock |
| 6-7 m external radii |
487-500 |
500 |
154 |
from stock |
| 8-10 m external radii |
490-500 |
500 |
154 |
from stock |
| 11-25 m external radii |
493 |
500 |
154 |
from stock |
| 11-25 m internal radii |
500-493 |
500 |
154 |
from stock |
| Crossing unit |
500 |
415 |
154 |
from stock |
| Flush crossing unit |
500 |
375 |
154 |
from stock |
| 320 mm deep units |
| Left/Right dropper unit |
915 |
320-235 |
154 |
from stock |
| Left/Right flush dropper |
500 |
235-195 |
154 |
from stock |
| 6-7 m external radii |
487-500 |
320 |
154 |
from stock |
| 8-10 m external radii |
490-500 |
320 |
154 |
from stock |
| 11-25 m external radii |
493-500 |
320 |
154 |
from stock |
| 11-25 m internal radii |
500-493 |
320 |
154 |
from stock |
| Crossing unit |
500 |
235 |
154 |
from stock |
| Flush crossing unit |
500 |
195 |
154 |
from stock |
| Silt box |
500 |
770 |
154 |
from stock |
| Deep gully |
520 |
1210 |
422 |
from stock |
| Shallow gully |
520 |
860 |
422 |
from stock |
| Gully with air trap |
520 |
1010 |
422 |
from stock |
Design considerations
General principles
The aim is to ensure prompt and cost-effective removal of
surface water during and immediately after rainfall.
Optimum balance of cost efficiency and performance is achieved by
parallel drainage runs at 30-35 m intervals across drainage
area.
Wider spacing between runs is possible, but (dependent in rainfall
intensity) may result in slower removal of surface water and
increased costs – for extra outlets and additional underground
pipework.
Maximum recommended width of the drained area to any one run is
35 metres. Choose slot or grid unit options according to type and
frequency of anticipated trafficking. While these options do not
affect the design of drainage performance, the choice of nominal
bore (Safeticurb 125 mm or 150 mm; Clearway 150 mm only) does
affect capacity and self-cleansing capability.
Self-cleansing velocity A flow rate of 0.76
metres per second is normally sufficient to avoid silt settlement
in the channel inverts. Longitudinal gradients required to achieve
this velocity are: for 125 mm bore (Safeticurb only): 0.75% (1:133)
for 150 mm bore (Clearway or Safeticurb) 0.6% (1:167). Both systems
will operate successfully at slacker gradients, though occasional
flushing out may be needed.
System drainage areas:
Gradient against rainfall intensity by nominal bore
| Gradient |
Rainfall intensity (discharge l/s) |
Area drained 30mm/hr |
40mm/hr |
50mm/hr |
75mm/hr |
| Nominal bore (mm) |
125* |
150 |
125* |
150 |
125* |
150 |
125* |
150 |
125* |
150 |
| 1:50 (2.00%) |
15 |
25.2 |
1860 |
3020 |
1400 |
2270 |
1120 |
1810 |
740 |
1210 |
| 1:100 (1.00%) |
10.9 |
17.7 |
1310 |
2130 |
980 |
1600 |
790 |
1280 |
520 |
850 |
| 1:200 (0.50%) |
7.7 |
12.5 |
920 |
1500 |
690 |
1120 |
550 |
900 |
370 |
600 |
| 1:300 (0.33%) |
6.2 |
10.1 |
750 |
1220 |
560 |
910 |
450 |
730 |
300 |
490 |
| 1:400 (0.25%) |
5.4 |
8.7 |
650 |
1050 |
480 |
790 |
390 |
630 |
260 |
420 |
| 1:500 (0.20%) |
4.8 |
7.8 |
580 |
940 |
430 |
700 |
350 |
560 |
230 |
370 |
| 1:1000 (0.10%) |
3.3 |
5.5 |
400 |
650 |
300 |
490 |
240 |
390 |
100 |
260 |
Installation design – units
General principles
All units are unreinforced: protect from stresses caused by
thermal expansion of cementitious paving materials. Leave 1mm gap
between each unit to prevent damage from thermal expansion of the
units themselves.
Expansion joints MUST be installed on each side of drainage runs
in concrete pavements or those incorporating a cement bound/lean
mix concrete roadbase.
DO NOT place these joints directly adjacent to any trafficked
unit as this would allow units to rock under trafficking and may
allow water ingress into the base or sub-grade.
- Recommended position of joints
(minimum distances):
- 600 mm from Clearway/Safeticurb units (see Figs 12-14).
- 125 mm from Highway units (see Figs 5-6).
Note:
As Highway units are not regularly trafficked, expansion joints
could be placed directly against them. However, 125 mm distance is
recommended to avoid ingress of water between the unit and
carriageway construction.
Base foundations
Recommended typical foundations are:
- for Clearway/Safeticurb: minimum 150 mm depth of ST4 concrete
with a 25 mm bed of Class 1 mortar (1:3 cement: sand) to allow easy
adjustment of units to line and level.
- for Highway: minimum 75 mm of concrete.
Note:
Strength, overall depth and width of the base may need to be
increased when laid on low - strength sub-grades.
Haunching
Recommended typical haunches (to within 100 mm of top unit)
are:
- For Clearway/Safeticurb: ST4 concrete.
- For Highway: ST1 concrete minimum 125 mm width.
General principles
Details of outlet units an inspection access differ according to
which linear drainage system is used.
In any system, silt or detritus should normally be prevented from
entering the main drainage sewer. An outfall chamber is required to
enable silt collection before onward connection to a sewer.
Types of outfall chamber
- trapped precast concrete, clay or plastic gully pots. Gully pot
capacity may be insufficient for some largerlinear drainage
installations.
- Purpose-built brick or concrete inspection chamber.
- Precast concrete manhole rings.
- Dedicated sump unit.
Select outfall pipe diameter/gradient
Care should be taken to ensure sufficient capacity.
Highway
Standard outlet formed using two base outlet units (in place of
standard base units) to give full width rectangular outlet 400x275
mm. (shallow and deep base outlet units available). Positioning is
not critical, but should allow access for suction pipe from gully
emptier.
Discharge capacity may be increased by installing more than one
pair of Base Outlet units discharging into the same outfall
chamber.
For larger schemes, chambers to be detailed in accordance with The
Specification for Highway works, clauses 507 and 508. For larger
outfall pipes it may be necessary to incorporate a manhole access
at rear of run.
Clearway/Safeticurb
Select outfall chamber, pipe dimension and pipe gradient to suit
system capacity. Position a silt box top on two courses of
engineering brickwork over the selected outfall chamber/silt trap
to give access (via the silt box lid) for silt removal.
HydroKerb sump unit
With hinged, removable lid for inspection access, is placed over
sump unit in place of standard top units. (See page 143 for
alternative option).
Mini Highway sump unit
With hinged, removable lid for inspection access, is placed over
inflow unit in place of standard top units.
Radii
Highway/Mini Highway:
- To form external radii of 25 metres or less (minimum 6 m),
special radius units should be used (see table below). As these do
not cover all individual radius dimensions, some slight gaps are
required between units as indicated in Highway radii gap widths
table, below.
- For external radii greater than 25 metres, lay straight units
with open joints.
- To form internal radii (minimum 6 metres), use 7/6 internal
radius units.
Clearway/Safeticurb:
- Where necessary, standard (straight) units may be laid to form
radii or bends.
- Safeticurb units: alignment ring within bore acts as a former
for infill mortars to seal joint.
Crossings
Highway/Mini Highway:
- Use crossing base units to carry drainage runs under side
roads/vehicular crossing points. Grid units available.
Safeticurb (DBK unit only):
- To continue linear drainage at road junctions, kerb crossing
points (pedestrian/vehicular), use transition units to reduce kerb
height to road level. These connect with standard grid or slot
units as necessary.
Junctions/sharp bends
Clearway/Safeticurb:
- Use silt box top at outlets or with suitable uPVC pipe fittings
(cut to fit) to form junctions or sharp bends.
Highway radii gaps widths
| Radius (m) |
Radius unit reference |
Top and base gap |
| 6 |
7/6 |
2 |
| 7.5 |
10/8 |
3 |
| 9 |
10/8 |
2 |
| 10.5 |
25/11 |
4 |
| 12 |
25/11 |
1 |
| 15 |
25/11 |
2 |
| 20 |
25/11 |
5 |
| 25 |
25/11 |
7 |
| 26 |
Straight |
7 |